1,900 Boeing 737 Max Jets Face Inspections Over Crack Fears
The US Federal Aviation Administration (FAA) has ordered inspections of nearly 1,900 Boeing 737 Max aircraft worldwide due to concerns over potential structural cracks. The directive applies to the 737 Max 8, 737 Max 9, and 737-8200 models, covering 471 aircraft registered in the United States and 1,429 aircraft operating internationally. Although no cracks have been identified on 737 Max aircraft to date, the inspections aim to ensure the newer models remain unaffected by similar structural issues detected on earlier-generation Boeing 737 aircraft.
The inspections will focus on a structural support known as the “bear strap,” located around the forward service door near the galley. Repeated stress from take-offs and landings over time could lead to fatigue cracks developing near the door corners. Boeing first alerted operators of previous-generation 737 aircraft to the issue in 2019 and issued inspection guidance at the time. In 2024, the manufacturer expanded its inspection recommendations to include the 737 Max family due to similarities in design and manufacturing.
Major US airlines, including Southwest Airlines and United Airlines, have stated they will comply with the FAA directive. United Airlines does not expect the inspections to disrupt its operations, as the checks can be carried out during scheduled maintenance visits. The FAA’s precautionary move is part of its efforts to maintain flight safety, and Boeing is continuing to investigate the root cause of the cracking and develop measures to prevent similar issues in future aircraft.
| Aircraft Model | Number of Aircraft Affected |
|---|---|
| 737 Max 8, 737 Max 9, and 737-8200 | 1,900 |
| Aircraft registered in the United States | 471 |
| Aircraft operating internationally | 1,429 |
The inspections are a proactive step to address potential safety concerns, and the FAA‘s directive demonstrates its commitment to ensuring the safety of passengers and crew. As the aviation industry continues to evolve, regulatory bodies like the FAA play a crucial role in maintaining the highest safety standards.
